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Introduction & History Welcome to udayapur cement UDHYOG ltd (UCIL). "We sell our product under the brand name of "Gaida Cement", one of the best in Nepal, and known for its quality and strength." Established in 2044. UCIL was established on 31 Jestha,2044 (14th June,1987) in Udayapur District of eastern region, which is nearly 200Km for Jogbani Border India. Project Implementation on Full turn Key basis. Consulting Engineer: Onoda Engineering Co. Ltd. Japan. Turnkey Contractor: Consortium of Kawasaki Heavy Industries Ltd and Tomen Corporation –Japan. Annual Requirements. Raw Materials: Lime Stone:3,30,000 MT. IronOre :4,000 MT. Gypsum :10,500 MT. Silica Sand : up to 21,000MT. Utilities: Fuel requirement (i) Coal 50,000MT/Year (ii) Furnace Oil :12,000 KL. Electricity: 8000KW. Water 1500 M3/ Day. What started off in 2044 BS was a historic event for Nepal as Udayapur Cement Industry was established in order to fulfill its quality Cement Product its Citizens. Ropeway Limestone available at Sindhali-hill of Udaypur district is extracted by open cast mining. The Limestone is drilled, blasted, loaded onto a dump truck and transported to the primary crusher. Limestone is reduced to less than 100 mm size in the primary crusher. It is then transported to the plant site at Jaljale by 13.8 KM long bicable ropeway. Limestone Feed Hopper The Limestone is further reduced to 25 mm size in the secondary crusher. It is then conveyed to preblending unit for homogenization and storage. The homogenized Limestone is then conveyed to a Limestone Feed Hopper. Other feed hoppers contain iron ore, clay and silica sand respectively. Raw Mill These raw materials are fed in a predetermined proportion into the raw mill for grinding. The finely ground raw meal is conveyed to the blending and storage silo where through blending of this meal is done by aeration. The raw meal from the silo is conveyed to the rotary kiln through preheater tower. Heat transfer takes place between the kiln exhaust gas and the raw meal in the preheater tower. Clinkering When the preheated raw meal is burnt upto the tempreture of 1500oC, clinker is produced. Burning can be done either by pulverized coal or by furnace oil. Clinker thus formed is cooled down to about 100oC in the grate cooler and conveyed by bucket elevator to the clinker storage silo. Packing Plant Cement is produced when the clinker is mixed with the requisite amount of gypsum and finely ground in the cement mill. Cement so produced is collected in the cement storage silo. After that, the cement is conveyed to the packing plant for packing in jute or polyethylene bag. It is then finally sent to the market for sale and distribution. Laboratory A well equipped laboratory with standard equipments including X-ray analyser is provided for quality control in order to produce high and uniform quality cement. A well planned waste disposal system in the quarry and a range of equipments including the electrostatic precipitator for dust control in the plant has limited and efficiently controlled the pollution, environmental hazards and ecological disturbances.
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उदयपुर सिमेन्ट उद्योग लिमिटेड (UCIL) मा स्वागत छ। उद्योग व्यवस्थापनको प्रतिबद्धता उदयपुर सिमेण्ट उद्योग लि.आज भन्दा करीव २८ वर्ष अघि जापान सरकारको सहयोगमा जडान भै Programme LogicalSystem (PLC System) वाट उत्पादन शुरु गरेको र मापदण्ड मापनका लागि X-ray Analyser ,Compressive Test Machine जस्ता मेसिन उपकरण जडान गरी “गैडा छाप” सिमेण्टको गुणस्तरीय उत्पादन गरिरहेको व्यहोरा सर्वविदितै छ ।उद्योग स्थलवाट २७ कि.मी.मा रहेको खानीमा करीव ७ करोड ३० लाख मे.टन सिमेण्ट उत्पादन हालको क्षमता ८०० मे.टन प्रतिदिन आधारमा ३०० वर्षलाई पुग्ने मुख्य कच्चापदार्थ चूनढुंगा (Limestone ) रहेकोे र सो चुनढुंगाको गुणस्तर Calcium Oxide CaO—2% भन्दा कम रहेकोले यसको अधिकतम प्रयोग गरी अर्थतन्त्रको मूल प्रवाहमा जोड्न सकिने अवसरको उपयोग गर्ने दीर्घकालिन कार्ययोजना रहेको छ । रोजगारी प्राप्त श्रृजनामा महत्वपूर्ण योगदान रहेको यो उद्योगले अप्रत्यक्ष रुपमा ढुवानी सेवा,सुरक्षा सेवा, लगायत स्थानीय स्तरको लागिआर्थिक उपार्जनको श्रोत बनेको छ । अहिले पूर्ण रुपमानचलेको अवस्थामापनिवार्षिक रुपमा अरबौ राजश्व योगदान पु¥याईरहेको अवस्था छ उद्योगको क्षमता बिस्तार र उद्योगका मिल मेसिनरी अपग्रेडिङ्ख गर्ने निकट भविष्यको योजना रहेको व्यहोरा जानकारी गराउनपाउंदाखुसीलागेको छ । तसर्थ गुणस्तर र मापदण्ड उत्कृष्ट भएकोले ढुक्क भएर सरकारले संचालन गरेको यस उद्योगको उत्पादन“गैडा छाप”सिमेण्ट प्रयोग गर्न आमनागरिक समुदायमा र्हािर्दक अपिल गर्दछौ । गोपीकृष्ण न्यौपान , महाप्रबन्धक 2044 मा स्थापित। उद्योग को स्थापना 31 जेठ, 2044 (14 जुन, 1987) मा भएको थियो। पूर्वी क्षेत्रको उदयपुर जिल्ला जोगबनी सीमा भारतका लागि करिब २०० किलोमिटर छ। पूर्ण पालो कुञ्जी आधारमा परियोजना कार्यान्वयन। परामर्श इन्जिनियर: ओनोडा इन्जिनियरिङ कम्पनी लिमिटेड जापान। टर्नकी ठेकेदार: कावासाकी भारी उद्योग लिमिटेड र टोमेन कर्पोरेशन - जापानको कन्सोर्टियम। वार्षिक आवश्यकताहरू। कच्चा पदार्थहरु: लाइम स्टोन: 3,30,000 MT। फलाम: 4,000 एमटी। माटो: 57,000 ~ 82,500 MT। जिप्सम: 10,500 एमटी। सिलिका बालुवा: 21,000MT सम्म। उपयोगिताहरू: इन्धनको आवश्यकता (i) कोइला 50,000MT/वर्ष (ii) फर्नेस आयल: 12,000 KL। बिजुली: 8000KW। पानी 1500 M3/दिन