http___fripol.com_production.xml
http___fripol.com_hr_proizvodnja_1.xml
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Our machine park covers about 30 classic and numerically controlled (CNC machines). In addition to turning and milling our core competencies are grinding, erosion as well as welding of modules or complete constructions. The most subtle part of our manufactured parts weighs only a few grams, while the largest parts weighs up to several tons. Our core competences: - TURNING In the turning area we specialize in individual production and small series (up to 10,000 pieces per year). Typical products are shafts, shafts, flanges, valve housings, rollers, etc. The maximum dimensions of the pieces we can process are 700mm and 3000mm in length. Programming is performed directly on the machine using a dialog interface or for complicated shapes using the modern CAM system. We have 4 CNC lathes (one of which is six axes with driven tools) and 2 classic lathes. - MILLING By milling, we manufacture products such as casings, carriers, gravity cast aluminum molds, tire vulcanization tools, plastic injection molds and other machine parts. The maximum strokes of our CNC millers are limited to 3500x1700x1000 (mm). Programming the milling machine is done exclusively with the CAM system. We have 10 CNC machining centers / milling machines and 2 classic / tool mills. - WELDING Welding is a process in which we can recall the tradition of 60 years. Our company is currently in the process of obtaining certificates according to EN3834-2 and AD-2000 HP0. Welding coordinators are certified according to EN14731 (IWE). The welders are certified according to EN ISO 9606-1. Welding operators are certified according to EN ISO 14731. We possess the welding apparatus by the following procedures: TIG, MIG / MAG, REL. We also have equipment for mechanically welding circular bends. - CASTING Together with our partners we offer casting services. We offer complete development of castings, casting tools, serial production and complete machining of pieces. We specialize in gravity cast aluminum in molds. - ELECTRICAL DISCHARGE MACHINING For the application of complicated 3D shapes in casting molds, we use CNC spark erosion technology. Maximum dimensions of the pieces are 1000x400x400 (mm). - 3D PRINTING We use 3D print technology to produce prototypes of new products we develop, as well as for making casting tools. Dimensions of the printing chamber are 400x400x400 (mm). 3D print works can be combined with the bonding technology, and it is possible to create much larger artefacts. - 3D SCANNING We use 3D scanning to measure complex shapes in production, eg. deformation measurement on castings and welded constructions.
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Najsitniji kod nas izrađeni dijelovi teže tek nekoliko grama, dok najveći dijelovi važu do nekoliko tona. Naše temeljne kompetencije: - TOKARENJE Na području tokarenja specijalizirani smo na pojedinačnu proizvodnju i male serije (do 10.000 komada godišnje). Tipični izradci su osovine, vratila, prirubnice, kućišta ventila, valjci itd. Maksimalne dimenzije komada koji možemo obrađivati su promjera 700mm i duljine 3000mm. Programiranje vršimo direktno na stroju pomoću dialog sučelja ili za kompliciranije oblike putem suvremenog CAM sustava. Posjedujemo 4 CNC tokrilice (od kojih je jedna šest osna sa pogonjenim alatima) i 2 klasične tokarilice. - GLODANJE Glodanjem izrađujemo proizvode poput kućišta, nosača, kokile za gravitacijski lijev aluminija, alate za vulkanizaciju gume, alate za brizganje plastike te ostale strojne dijelove. Maksimalni hodovi naših CNC glodalica su ograničeni na 3500x1700x1000 (mm). Programiranje glodalica vršimo isključivo pomoću CAM sustava. Posjedujemo 10 CNC obradnih centara/glodalica i 2 klasične/alatničarske glodalice. - ZAVARIVANJE Zavarivanje je proces u kojem se možemo podićiti sa obiteljskom tradicijom od 60 godina. Naša tvrtka je trenutno u procesu ishođenja certifikata prema normi EN3834-2 i AD-2000 HP0. Koordinatori zavarivanja certificirani su prema normi EN14731 (IWE). Zavarivači su certificirani prema normi EN ISO 9606-1. Operateri za zavarivanje su certificirani prema normi EN ISO 14731. Posjedujemo aparaturu za zavarivanje slijedećim postupcima: TIG, MIG/MAG, REL. Također posjedujemo opremu za mehanizirano zavarivanje kružnih zavara. - LIJEVANJE Naša tvrtka sa partnerskim ljevaonicama može ponuditi ljevačke usluge. Nudimo kompletan razvoj odljevaka od konstruiranja odljevaka, alata za lijevanje, puštanje alata u pogon, serijsku proizvodnju i kompletnu strojnu obradu komada. Specijalizirani smo na gravitacijski lijev aluminija u kokile. - EROZIJA Za potrebe izrade kompliciranih 3D oblika u kalupima za lijevanje koristimo tehnologiju CNC potopne erozije. Maksimalne dimenzije komada su 1000x400x400(mm). - 3D PRINTANJE Tehnologiju 3D pritanja koristimo za izradu prototipova novih proizvoda koje razvijamo, kao i za izradu alata za ljevačke jezgre. Dimenzije komore za printanje su 400x400x400 (mm). 3D printani izradci se mogu spajati tehnologijom lijepljenja, te je na taj način moguće napraviti i puno veće artefakte. - 3D SKENIRANJE 3D skeniranje koristimo za mjerenje kompleksnih oblika u proizvodnji, npr. mjerenje deformacija na odljevcima i zavarenim konstrukcijama.