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Industrial floors Synthetic industrial flooring systems differ according to the type, purpose, composition and appearance. The standard system includes: - Coatings (manako EPP) - Self leveling floors (manako SNS EP, manako SNS PU) - Quartz - Epoxy (manako PPQ, manako PCQ) - Anti-slip systems (manako EPK) - Cement systems (manako CEM) Other then above systems, there are also some frequently used special systems such as: - PURCEM (manako PURCEM) - POLYASPARTIC (manako PA) - METALLIC i PEARL (manako MT, manako PL) - METACRYL (manako MMA) - STONE CARPET (TEP) Coatings manako EPP™ They are made on the basis of epoxy, polyurethane, acrylic and polyaspartic resin. The most commonly is applied with special trowel and equals with quality rollers, they use as a surface protection of concrete or other surfaces. It is made at a thickness of approx. 500um in two or more layers. The choice of base materials for the coating depends on the purpose of the surface to be coated, and as other, depends on the required properties such as: wear resistance, chemical durability, cost-effectiveness, speed of installation or appearance. Self leveling floors manako SNS EP™ manako SNS PU™ Industrial and decorative flooring option based on epoxy or polyurethane resins. Apply on a specially prepared surface with a trowel or a special comb in thickness of 2 to 5 mm depending on the level ground, use of space or the required properties. This flooring is ideal for most purposes, and the final appearance is usually high gloss and smooth structure. This type of system is high quality with good mechanical and chemical resistance, durable, and easy to maintain over the years. The base of resin for this type of floor depends on the type and use of space: industrial and manufacturing wet or dry facilities, chemical, food, pharmaceutical, auto and airline industries, laboratories, shops, workshops, sports facilities and more. With this system, the floor can have many combinations of looks. Floor is conform to use for the food industry. Quartz - Epoxy manako PPQ™ manako PCQ™ Industrial flooring varieties intended mainly areas with a need for high mechanical and chemical resistance for a number of years. It’s also used where is high compressive loads because he have resistance of 80 N/mm2. Can be performed in a version with natural quartz in one color by RAL or combined color Quartz in one or more colors. It’s performed in a thickness of 3 to 5 mm depending on the compressive stress in the area. Most usually is used in the chemical, manufacturing, food (Flooring for the industrial refrigerators, flooring for the food industry), pharmaceutical, auto and airline industry, and can be used in other facilities (such chemically resistant flooring, temperature-resistant flooring, etc.). Given the predominantly performed in non-slip version R9 to R11, he is suitable for public areas, hospitals, schools, kindergartens, shops, various hallway etc. Floor is conform to use for the food industry. Anti-slip systems manako EPK™ The solution for all rooms exclusively industrial purposes where is necessary to achieve high quality solution with a low cost of manufacture. This type of system is used in objects such as: parking areas (indoor and outdoor), food processing, manufacturing, workshops, warehouses, fish markets... Can be made of epoxy and polyurethane base and is depending on the area. Since that polyurethane is elastic, it’s used mainly in cold areas and where occurs a difference in temperature as well and on the asphalt. It is made in the slip resistance of R9 to R13 depending on the area where it’s installed and can be prescribed by DIN standard for certain areas depending on the application. This floor system is made in one color, and can be applied to vertical surfaces and on stairs. The color is also determined according by RAL, and performed in thickness from 1.5 to 4 mm, depending of the degree of slip resistance and type of substrate and the use of space (2 to 4 layers). Floor is conform to use for the food industry. Concrete-look systems manako CEM™ Floor system based on cement basis and is used mainly for decorative purposes as imitation of concrete floors. It’s used in residential and commercial areas as well as special architectural solution. Often there is a need for a minimalist décor as modern interiors solution. Depending on the design concept, it can be exported as a standard gray or white and the other colors (brown, anthracite, red, ocher...). It can also be exported as terrazzo, polished or black concrete. Polishing and using special polishing achieved gives non-absorbent and floor protection. There is a variant of the external system for parking areas or slopes greater. Use of various aggregates and special treatment of the grains, forming a certain degree of slip resistance and decor. Types of application: - Metacryl concrete look - Synthetic base of Silikal. Fast application, several colors and multilayered - Microtopping - The cement base of Mapei ultratop loft - Polished concrete - white, gray or colored concrete, diamond-polished to high gloss - Terrazzo - exposed aggregate (stone, glass ...) Polyurethan cement manako PURCEM™ These systems are used in factories and areas with large temperature differences ranging from -40 °C to +120 °C. It consists of a special polyurethane resin binder, adding fillers ( quartz , cement, filler , etc.) and additives. It is carried out in the thickness from 4 to 12 mm and finally processed with the coating layer based on polyurethane and protected. It is executed as smooth or slip resistance floor with class R10 to R12. This system performs mainly in the food industry drives, freezer (refrigerators, cold storage) and warm/cold areas due to the extremely high degree of flexibility and stretching that occurs during rapid changes in temperature. Important characteristic of this system is his extreme resistans to wear and as such is highly recommended in industrial cold storage refrigerators. Is characterized by high chemical resistance. Depending on the thickness can sustain heavy loads, which finds application in heavy industry. POLYASPARTIC manako PA™ Special base resin for making floors with very short setting time. It is used in cases where it is necessary to install the floor system in a short time interval, and the same can be installed in period of 12 hours. It is used in industrial and decorative areas and are possible and various decorations such as metallic effect, liquid metal etc. It is characterized by good mechanical, chemical and abrasion resistance. Performed in predominantly thin layers with a total thickness of approx. 2 mm, so the surface should be ideally flat and smooth so he would not have the optical distortions. METALLIC i PEARL manako MT™ manako PL™ Decorative flooring systems developed by our company "Manako development" with metallic and pearl effect. It is an epoxy systems in the color selection with varying degrees of metallic effects (higher or lower, coarser or finer grain) and the white-cream systems that change color depending on the viewing angle. By choosing supplements can get green, blue, purple and other colors spill. It is the look of the car paint only on the basis of epoxy resin and a greater thickness and stronger resistance to wear. These systems are the sequence of development of various models of floor from the initial extreme lines with which the company began to design their own systems and decor floors. METACRYL manako MMA™ Metacryl flooring systems are used mainly in the food and pharmaceutical industry (meat industry, beverages, milk, medicines...), it is suitable for the automotive industry (work, services, sales salons), and as a commercial (shops, halls, offices...) special because of its short time required for installation so the system can be performed within 8 hours, and used immediately. He is certified AgBB, HACCP, ISEGA. There may be a combination of different colors and conditioned by the color of quartz sand or chips. Under the MMA-based resin is highly hydrophobic and very easy to maintain and clean. STONE CARPET manako TEP™ Epoxy based decorative system with natur or color sand. A combination of epoxy resin and natural or color quartz sand. The same can be in different sizes, but the most commonly used grains are 4 mm. This forms a very sturdy decorative floor under attractive appearance. Although he have function of decor in objects predominantly commercial purposes, can be used in residential buildings in the driveway, pedestrian entrances, bathrooms, stairwells. It is mostly used in car showrooms, stores, in crafts, pharmacies... It can be slip resistant and relatively smooth, can be closed with epoxy or MMA resin for simpler and easier maintain. The numbers od color combinations are almost limitless and design is based on a rustic finish (natural sand) or color, when it is made with colored sand. Our specialty is making the stone carpet with marble grains of Italian origin. Creating can be in more granularity, but we prefer to 4 mm grain. Whether it is marble white, black, green, maroon … will certainly give a completely natural experience for a very pleasant step. System like this is cheaper than conventional lining stone and provide very expensive and luxurious look at the same time.
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Industrijski podovi Sustavi sintetskih industrijskih podova razlikuju se prema vrsti, namjeni, sastavu i izgledu. U standardne sustave ubrajamo: - Premazi (manako EPP) - Lijevani podovi - samolivi (manako SNS EP, manako SNS PU) - Quartz - Epoxy (manako PPQ, manako PCQ) - Protuklizni sustavi (manako EPK) - Cementni sustavi (manako CEM) Također moramo spomenuti i neke češće korištene specijalne sustave poput: - PURCEM (manako PURCEM) - POLYASPARTIC (manako PA) - METALLIC i PEARL (manako MT, manako PL) - METACRYL (manako MMA) - KAMENI TEPIH (TEP) Premazi manako EPP™ Izrađuju se na bazi epoxy, polyurethan, acryl i polyaspartic smola. Najčešće se nanosi specijalnim gleterima te izjednačuje kvalitetnim valjcima, a služe kao površinska zaštita betona ili drugih površina na koju se nanosi. Izrađuje se u debljini od cca. 500µm u dva ili više sloja. Odabir baze materijala za premaz ovisi o namjeni površine koja se premazuje, što dalje ovisi o potrebnom svojstvu kao na primjer: otpornost na habanje, kemijska izdržljivost, ekonomičnost, brzina izvedbe ili izgled. Lijevani podovi - samolivi manako SNS EP™ manako SNS PU™ Industrijska i dekorativna varijanta poda na bazi epoxy ili polyurethan smole. Nanosi se na posebno pripremljenu podlogu specijalnim gleterima ili češljem (rakel) u debljinama od 2 do 5 mm ovisno o ravnini podloge, namjeni prostora ili traženim svojstvima. Ovakva podna obloga idealna je za većinu namjena, a završni izgled je najčešće visoki sjaj glatke strukture. Takav sustav je visokovalitetan s dobrom mehaničkom i kemijskom otpornošću, postojan, te se jednostavno održava tijekom više godina. Primjena baze za takav tip poda ovisi o vrsti i namjeni prostora: industrijski i proizvodni suhi ili mokri pogoni, kemijska, prehrambena, farmaceutska, auto- i avio-industrija, laboratoriji, trgovine, radione, sportske dvorane i drugo. S ovakvim sustavom poda moguće su mnogobrojne kombinacije izgleda. Lijevani epoksidni pod je sukladan upotrebi za prehrambenu industriju. Quartz - Epoxy (Kvarc - Epoksi) manako PPQ™ manako PCQ™ Industrijske varijante epoksidnih podova namijenjene pretežno prostorijama s potrebom za visokom mehaničkom i kemijskom otpornošću za duži niz godina. Također se koristi gdje su velika tlačna opterećenja jer ima otpornost na 80 N/mm2. Može se izvesti u verziji sa natur quartzom u jednoj boji prema RAL tonu ili u kombinaciji color quartza u jednoj ili više boja. Izvodi se u debljini od 3 do 5 mm ovisno o tlačnom opterećenju u prostoru. Najčešće nalazi primjenu u kemijskoj, proizvodnoj, prehrambenoj (podovi za hladnjače, podovi za prehrambenu industriju), farmaceutskoj, auto- i avio-industriji, a može se upotrijebiti i u drugim objektima (kao kemijski otporni podovi, temperaturno otporni podovi i sl.). S obzirom na to da se pretežno izvodi u protukliznoj verziji R9 do R11, pogodan je za javne površine bolnica, škola, vrtića, trgovina, raznih hodnika itd. Kvarz epoksi pod (quartz epoxy) je sukladan upotrebi za prehrambenu industriju. Protuklizni sustavi manako EPK™ Rješenje za sve prostorije isključivo industrijske namjene gdje je potrebno postići kvalitetno rješenje s manjim troškovima izrade. Sustav se koristi u objektima poput; parkirnih privatnih i javnih površina (zatvorena i otvorena), prehrambena industrija, proizvodnja, radione, skladište, ribarnice... Može se izvesti iz epoxy i polyurethan baze ovisno o vrsti prostora. Kako je polyurethan elastičan, koristi se pretežno u hladnim prostorijama i ondje gdje se javlja razlika u temperaturi kao i na asfaltu. Izrađuje se u protukliznosti od R9 do R13 ovisno o vrsti prostora gdje se ugrađuje a može biti propisano DIN normom za pojedine površine ovisno o namjeni. Ovaj se sustav poda izrađuje u jednoj boji, a može se ugrađivati i na vertikalne površine kao i na stepenice. Boja se također određuje prema RAL tonu, a izvodi se u debljini od 1,5 - 4 mm ovisno o stupnju protukliznosti i vrsti podloge te namjeni prostora (2 do 4 sloja). Pod je sukladan upotrebi za prehrambenu industriju. Beton-dekor sustavi manako CEM™ Sustav poda koji se izrađuje na cementnoj osnovi a služi pretežno u dekorativne svrhe kao imitacija betonskih podova. Primjenjuje se u stambenim i komercijalnim prostorima kao posebno arhitektonsko rješenje. Često se pojavljuje potreba za minimalističkim izgledom prostora kao moderno rješenje interijera. Ovisno o dizajnerskoj zamisli, može se izvesti kao standardno siva ili pak bijela boja te u drugim tonovima (smeđa, antracit, crvena, oker...). Može se također izvesti i kao terrazzo, polirani ili crni beton. Poliranjem i upotrebom posebnih politura postiže se potpuna neupojnost te zaštita poda. Postoji varijanta vanjskih sustava za parkirne površine ili veće nagibe s upotrebom raznih agregata te posebnim tretmanom zrna tvore određeni stupanj protukliznosti i dekor. Vrste izvedbe: - Metacryl concrete look – Osnova sintetska proizvođača Silikal. Pod brze izvedbe, nekoliko boja i više slojeva. - Microtopping – Cementna osnova proizvođača Mapei ultratop loft - Polirani beton – bijeli, sivi ili obojeni beton strojno dijamantno poliran do visokog sjaja - Terrazzo – otvoreni agregat u cementnom vezivu (kamen, staklo…) Polyurethan cement manako PURCEM™ Ovakvi sustavi se koriste u pogonima i prostorijama s velikim temperaturnim razlikama u rasponu od -40°C do +120°C. Sastavljen je od specijalne polyurethan smole kao veziva, dodatkom punila (quartz, cement, filler i dr.) te aditiva. Izvodi se u debljinama od 4 do 12 mm te se završno obrađuje i dodatno zaštićuje slojem premaza polyurethan osnove. Završno se izvodi kao gladak ili u protukliznoj varijanti R10 do R12. Takav se sustav izvodi pretežno u prehrambenoj industriji, pogonima za duboko smrzavanje (hladnjače) i toplo hladne prostore zbog izrazito visokog stupnja elastičnosti i rastezanja koje se pojavljuje pri naglim promjenama temperatura, a sami sustav je izuzetno otporan na habanje te kao takav visoko preporučljiv u industrijskim hladnjačama. Odlikuje ga i visoka kemijska otpornost. Ovisno o debljini trpi i velika opterećenja čime nalazi primjenu u teškoj industriji. POLYASPARTIC manako PA™ Specijalna baza smole za izradu podova sa vrlo kratkim vremenom vezanja. Upotrebljava se u slučajevima kada je potrebno ugraditi sustav poda u kratkom vremenskom intervalu, a sami sustav poda se može ugraditi već unutar 12 sati. Koristi se u industrijskim i dekorativnim prostorima te su moguće i razne dekoracije poput metallic efekta, tekućeg metala i slično. Odlikuje ga dobra kemijska i mehanička otpornost te otpornost na habanje. Izvodi se u pretežno tanjim slojevima u ukupnoj debljini sustava od cca. 2 mm tako da podloga mora biti idealno ravna i glatka kako pod ne bi imao optičkih deformacija. METALLIC i PEARL manako MT™ manako PL™ Dekorativni sustavi podova koje je razvila naša tvrtka Manako development s metallic i pearl efektom. Riječ je o epoxy sustavima u boji prema odabiru i s raznim stupnjevima metallic efektima (jači ili slabiji, krupnije ili sitnije zrno), te o bijelim - krem sustavima koji mijenjaju boje ovisno u kutu gledanja. Odabirom dodataka mogu se dobit zelena, plava, ljubičasta i druge boje prelijevanja. Riječ je o izgledu poput auto lakova samo na bazi epoxy smole i većoj debljini te jačoj otpornost na habanje. Ovakvi sustavi su slijed razvoja raznih modela podova iz početne linije extreme s kojim je tvrtka počela dizajnirati vlastite sustave i dekore podova. METACRYL manako MMA™ Metacryl sustavi podova se upotrebljavaju pretežno u prehrambenoj i farmaceutskoj industriji (industrija mesa, pića, mlijeka, lijekova...), pogodan je i za autoindustriju (radione, servisi, prodajni saloni), te kao komercijalni (trgovine, hale, poslovni prostori, uredi..) Specifičan je po kratkom vremenu potrebnim za ugradnjom tako se sustav može izvesti unutar 8 sati te odmah koristiti. Posjeduje certifikate AgBB, HACCP, ISEGA. Moguće su kombinacije različitih boja a uvjetovane su bojom kvarcnog pijeska ili 'čipsa'. Pod na bazi MMA smole je vrlo hidrofoban i vrlo se lako održava i čisti. KAMENI TEPIH manako TEP™ Dekorativni sustav poda od mramora ili kvarcnog agregata na epoksi bazi. Dekorativni sustav poda izveden iz mješavine epoxy smole i granulata mramora, kvarca ili granita… Mi smo vjerojatno jedina tvrtka koja koristi vrhunski talijanski mramor granulacije 4 ili 8 mm za izvedbu podova kao kameni tepih. Naš izbor boja je vrlo velik, a kombinacije su vrlo velike te se sustav poda može personalizirati prema zahtjevu kupca. Naime, sustav kamenog tepiha napravljen je u pojačanoj mješavini te se dodatno ojaćava epoxy smolom kako bi pod bio dugotrajniji, sjajniji, jednostavniji za održavanje te kako ne bi došlo do nikakvih oštećenja. Ovakav pod se izrađuje u minimalnoj debljini od 4 mm, a prosjek je 6mm što ovisi o veličini upotrebljenog zrna granulata. Podloga na koju se ugrađuje može biti beton, glazura ili keramika i kamen koji prethodno moraju biti mehanički brušeni i nahrapavljeni kako bi se postigla dobra prionjivost. Takva podloga se tretira epoxy smolom kao primer sjem na koji se mokro suho ili mokro mokro ugrađuje smjesa kamenog tepiha. Kameni tepih pruža izvrstan osječaj dok se hoda po njemu i daje vrlo specifičan izgled prostora, te se zbog tih svojstava najčešće primjenjuje u salonima, trgovinama, privatnim stambenim objektima, poslovnim zgradama i uredima a često se koristi u javnim prostorima i na vanjskim površinama na pješačkim stazama, parkiralištima i terasama. Pod je otporan na soli, vodu, smrzavanje, UV zrake, ima visoku mehaničku i habajuću otpornost.