Polycrystalline diamond (PCD) is a unique material that balances performance, cost, and surface finish. While natural diamonds and tungsten carbide are functional in some applications, PCD is an engineered material that helps diversify product offerings and lower overall die costs.
PCD dies are available in a wide range of hole sizes ranging from .010 to .340 inches (0.25 – 8.5 mm). Pricing is dependent on the PCD insert used in the die.
Cost per kg of wire drawn is much less compared to any other die material.
Withstands rough and tough working.
Assured number of re-cuts and can be resized to maximum recommended size.
Less repairs and less reconditioning work.
By correct selection of grain size, required finish can be achieved for different drawing applications.
With the increased usage, the cost of PCD blanks/dies is decreasing.
What we can supply - PCD DIES with different kind of insert.
1. PCD DIES with Ordinary CD blank.
draw low carbon steel wires (iron wires) and the performance-price ratio is very high, Draw low carbon steel wires, ordinary PCD die is the first choice compare with other PCD dies and tungsten carbide dies.
2. PCD DIES with CD blank.
CD blank PCD die is mostly used to draw copper, aluminium and stainless steel wires with high quality, its accuracy and highly polished finish are almost same as Compax die blank,CD blank PCD die is a kind of die with high performance-price ratio to draw high quality copper, aluminium and stainless steel wires.
3. PCD DIES with Sumidia WD blank.
Sumidia WD blank is also worldwide famous, WD blank PCD die is widely used to draw various soft and hard wires in high quality, especially fit to draw high carbon steel wires.
Soft wire :gold, silver, platinum,brass, phosphorbronze, aluminum and so on.
Hard wire:iron wire stainless steel wire,nickel wire, chrome wire, molybdenum wire, tungsten wire, copper clad steel wire and so on.