Nitrogen is known as the largest industrial gas that is used for industrial and medical applications. Nitrogen gas plants are used for generating the gas for various industrial and medical applications. However, naturally occurring nitrogen constitutes up to 78% of the air by volume. Since naturally nitrogen is mixed with other gases and does not meet industrial standards. High purity nitrogen is got by distillation of liquid air. It is estimated that around 45 million tons of industrial oxygen is generated each year. Nitrogen occurs in the form of compounds in all living things, coal and various fossil fuels.
Uses of nitrogen
Nitrogen is vital for the chemical industry and is used to make fertilizers, nitric acid, nylon, dyes, and explosives. Then, it is used for creating an un-reactive atmosphere which is required for preservation of foods and for production of transistors and diodes. It is used on a large scale in annealing stainless steel and various other products used in the production of steel. Annealing is a heat treatment which makes steel easier to work upon. Liquid nitrogen is used as a refrigerant which is used for storage of sperm, eggs and other cellular materials for medical research and reproductive technology. It is used for freezing foods and helping them to maintain texture, flavor, color and moisture.
How nitrogen is produced?
Nitrogen gas is generated by liquefaction of air in the air separation unit. Nitrogen gas plant takes atmospheric air and compresses it in the compressor. After air is compressed, it is directed into the cleanup system where it is cleaned of impurities such as carbon dioxide, hydrocarbons and moisture. Then, air is directed into heat exchanger where it is cooled to cryogenic temperatures. Next, air is moved into high pressure distillation column where nitrogen is separated from oxygen and other gases and is continuously distilled till it meets industrial and medical specifications. Nitrogen is formed at the top of the distillation column. Manufacturing of our nitrogen gas systems is done as per international standards such as ASME, ANSI, NEMA and CE.
Guaranteed supply of nitrogen 24*7
We are trusted for manufacturing, fabricating and exporting nitrogen gas plants that have solid designing and can deliver nitrogen 24*& without any disruption. Upon getting our nitrogen gas system, there will be no need to worry about supply of nitrogen. Your manufacturing processes will continue unhindered. Getting nitrogen supply through cylinders was always troublesome because it was fraught with numerous logistic bottlenecks. Purchasing our nitrogen plant will solve all of your problems. Once you have installed nitrogen gas system you can generate as much oxygen as you want and can also keep backup for emergency. The plant is also fitted with cylinder filling manifold of nitrogen cylinder filling and storage.
Highly Efficient Automated functioning system
Our clients trust us for manufacturing, fabricating and exporting nitrogen gas plants that are easy to run and maintain. A single operator will be fully able to run the machinery because it is fully automated and does not require specialized training and skills. To make things easier, we also provide detailed manuals, videos and on-site training for client’s technicians for calibration and running the machinery. And, we recommend our customers to keep replacing compressor & filter components from time to time.
Internationally approved quality & safety standards
We are known for manufacturing nitrogen gas plants that deliver nitrogen with purity up to 99.99% and are fabricated with high quality materials. The latest cryogenic distillation technology is used in the manufacturing of our machinery. Since customer satisfaction is at the core of our business, we always deliver industrial gas systems that are built with internationally approved quality and safety standards. Our engineers have high level of expertise in customization of nitrogen plants. Our nitrogen plant are equipped with digital color screen display, which gives you with all the information required for monitoring production of nitrogen. A self-diagnosing system comes in-built with the plant that will shut down the machinery in case there is an issue with the purity of nitrogen.
Excellent return on investment (ROI)
Our nitrogen plants deliver excellent return on investment as you will recover the cost within two years. There is no denying the fact that generating your own nitrogen is way cheaper than subscribing the non-reactive gas from an industrial gas retailer. And, if you are buying nitrogen plant for retailing it is very lucrative business notwithstanding the fact it is highly capital-intensive.
Advantages of purchasing nitrogen gas plant from us
- Save up to 25-35% on making the purchase from us
- Our nitrogen system lasts for over 25 year s
- Consumes less power and delivers superb performance
- Trusted choice of customers from all over the globe
Amazing digital control system
- A fully digital system regulates the purity and the flow by automatically adjusting the cycle time of the medical oxygen generator.
Consumes less power and can run for long duration without needing maintenance