Aluminum is one of the most used metals in today’s society – Aluminium Profiles South Africa in Sandton it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.
The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Buy Aluminum Extrusion it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.
Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.
The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.
Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Aluminium Window Frame Extrusions the drawing process is skipped.
Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.
Aluminium Profiles South Africa in Sandton?
Bifold doors are expensive but well worth the investment if you are considering renovations. Your house opens up to the garden and creates an amazing aesthetic when these doors are installed. It pays to exercise caution and care in a selection of the doors and consider various factors.
Price is not everything
The cheapest is not the best and the most expensive also is not necessarily the best. A Bifold door is not just panels put together; it is an entire system where design, engineering precision and choice of hardware plays an important in the door's looks and performance just as much as the bifold door installation does. Buying a well known international brand with local support is a good option.
Material of door
Bifolds can have wood, steel, uPVC or aluminum section frames. Wood can obstruct the view and be heavy. uPVC material can flex and distort which will affect the working of the door and there is a size limitation as well. Steel can be heavy. Aluminum is the best material for sections. It is relatively stable and does not tend to distort with temperature variations. From the maintenance point too aluminum scores because powder coated or natural anodized aluminum does not need frequent paint or maintenance.
Top hung or bottom rolling?
Bifold doors are available as top hung or bottom rolling types. If a strong enough beam is present then the top hung type is best because it does not collect leaves and debris and the frame conceals the mechanism from view.
Hardware and installation
Hardware is complex with bifold doors and must be precision engineered from quality materials besides being fitted just right during installation. Improper alignment can affect performance and cause stress on frames besides making the door hard to open and close. Quality systems have wheels that run on flat tracks and pivoted end doors for smooth movement even when the jamb does not allow much adjustment. Bifold door installation is important too when it comes to getting the threshold right to prevent rain seepage and yet creating a smooth transition that does not cause one to stub one's toes. Rain penetration is an important matter especially if the door is exposed. This is where the expertise of installer comes into play to provide a perfectly rebated rain-proof threshold. Security is another aspect to consider in the matter of bifold door hardware and a typical secure door would have multipoint locking system with shoot bolt for intermediate panels.
Single or double glazing
Energy conservation is important so double glazing is recommended. It will also provide some degree of acoustic insulation. Quality manufacturers provide U-values of 1.8w/sqmK or lower for such energy efficient bifold doors.
There are times when one may want an unimpeded view and there are times when one may want to shut out the light. Curtains are good but can impede the view. Venetian blinds that roll up all the way to the top may be ideal. If you choose a double glazed door then the blinds may be incorporated into the panels but at the cost of impeding the view. It is best to coordinate with the installer and clear this point as well before ordering a bifold door.
Understanding The Processes Used In Aluminum Extrusion
Metal fabrication equipment is used in important facets of the manufacturing industry. It serves the structural steel industry very well as it helps in other metal fabricating industries. Producers of this equipment have clients ranging from small and medium size enterprises to iron and fabricating shops and large construction companies.
The most common types of metal fabrication equipment include hydraulic press brakes, pinch rolls, plate shears, bending machines, tube benders and plate rolls. All these machines will help the entire workload easier. Look into the features of these types of equipment.
Hydraulic press brakes
Hydraulic press brakes are created to deliver the kind of ease and comfort an operator is looking for in the product. They are equipped with a ram system to provide maximum efficiency on operator control. Down stroking ram systems are favored over up stroking systems because they lessen operator fatigue. The system with a thick ram makes it easier to move in between extra heavy frames. Alongside with this component, a steel torsion is also utilized. At times, the hydraulic press brake contains limit switches and overload protection systems. Speeds of the press brakes are adjustable and controllable as well.
This is yet another type of metal fabrication equipment used in order to make the job of individuals easier. Looking for those with foot pedals and emergency stops is highly favorable for the company. Programmable axes may help control blade gaps, stroke length, back gauge and shearing times. At times, the shears are also commendable for its capacity to transfer balls and load metal sheets. It also possesses a full protection guard system. Shears are used in order to provide smooth and quiet operation while cutting or manufacturing metal parts.
Plate bending machines
Plate bending machines vary according to specifications of the particular industry making use of this industrial product. There are goods that are best suited for small to medium production requirement for pipes, angles, flats and tubes. Ornamental and job shops will surely favor this type of bending machine. There are plate bending machines that are versatile enough with hydraulic forming features. This is commendable in industries were pipe, tube and aluminum extrusion bending is required.
There are other types of metal fabrication equipment sold by a lot of manufacturers. At times, this equipment may be available from second hand machine stores. What matters is that the machine will work for the particular manufacturing process it has to serve.