  This study is concerned with modeling detrimental deformations of the binder
phase within lithium-ion batteries that occur during cell assembly and usage. A
two-dimensional poroviscoelastic model for the mechanical behavior of porous
electrodes is formulated and posed on a geometry corresponding to a thin
rectangular electrode, with a regular square array of microscopic circular
electrode particles, stuck to a rigid base formed by the current collector.
Deformation is forced both by (i) electrolyte absorption driven binder
swelling, and; (ii) cyclic growth and shrinkage of electrode particles as the
battery is charged and discharged. The governing equations are upscaled in
order to obtain macroscopic effective-medium equations. A solution to these
equations is obtained, in the asymptotic limit that the height of the
rectangular electrode is much smaller than its width, that shows the
macroscopic deformation is one-dimensional. The confinement of macroscopic
deformations to one dimension is used to obtain boundary conditions on the
microscopic problem for the deformations in a 'unit cell' centered on a single
electrode particle. The resulting microscale problem is solved using numerical
(finite element) techniques. The two different forcing mechanisms are found to
cause distinctly different patterns of deformation within the microstructure.
Swelling of the binder induces stresses that tend to lead to binder
delamination from the electrode particle surfaces in a direction parallel to
the current collector, whilst cycling causes stresses that tend to lead to
delamination orthogonal to that caused by swelling. The differences between the
cycling-induced damage in both: (i) anodes and cathodes, and; (ii) fast and
slow cycling are discussed. Finally, the model predictions are compared to
microscopy images of nickel manganese cobalt oxide cathodes and a qualitative
agreement is found.
