  Following the successful design and fabrication of Damped Detuned Structures
(DDS), the JLC/NLC linear collider project advanced to Rounded Damped Detuned
Structures (RDDS) with curved cross section of the cavity shape for increased
shunt impedance. Various advanced techniques for fabricating RDDS1 disks
comparing to those for DDS were established to satisfy the dimension accuracy
of +-1 micron over the entire surface made by ultra-precision turning. These
disks were assembled with almost the same stacking and bonding jigs and
processes as those of DDS3 assembly. In consequence, the assembly showed little
disk-to-disk misalignment within 1 micron before and after the process. Though,
it had 200 micron smooth bowing, which was subsequently corrected as DDS3, and
flares at both ends.
