  Single-wall carbon nanotube (SWNT) nanofibrils were assembled onto conductive
atomic force microscopy (AFM) probes with the help of dielectrophoresis (DEP).
This process involved the application of a 10 V, 2 MHz, AC bias between a
metal-coated AFM probe and a dilute suspension of SWNTs. This exerted a
positive dielectrophoretic force onto the nanotubes that caused them to align
while precipitating out onto the probe. The gradual removal of the AFM probe
away from the SWNT suspension consolidated these nanotubes into nanofibrils
with a high degree of alignment as demonstrated with polarization Raman
experiments. By varying the pulling speed, immersion time, and concentration of
the SWNT suspension, one can tailor the diameter and thus the stiffness of
these probes. Precise length trimming of these nanofibrils was also performed
by their gradual immersion and dissolution into a liquid that strongly
interacted with nanotubes, (i.e., sodium dodecyl sulfate (SDS) solution).
Vacuum annealing these nanoprobes at temperature up to 450 degree C further
increased their stiffness and rendered them insoluble to SDS and all other
aqueous media. Regrowth of a new SWNT nanofibril from the side or at the end of
a previously grown SWNT nanofibril was also demonstrated by a repeated
dielectrophoretic assembly at the desired immersion depth. These SWNT
nanofibril-equipped AFM probes are electrically conductive and mechanically
robust for use as high-aspect-ratio electrochemical nanoprobes.
