  This paper presents a unique learning and research experience for students
from mechanical and electrical engineering majors in a course on senior design
projects involving research and development, design and production of a
proof-of-concept electric vehicle, the ZEM (Zero EMissions) vehicle. The ZEM
vehicle combined positive aspects and latest technologies in electric vehicle
design,solar-electric power conversions, and ergonomic human power into one
affordable and environmentally sustainable vehicle for urban transportation.
The 43 mechanical and 10 electrical engineering majors plus 7 students from
business participated in this multidisciplinary project spanned over two
academic years. The students involved in this multiyear endeavor gained
valuable experiences in real-world working environment with multifunctional and
multi-year sub-groups. The success of this new attempt in conducting senior
design projects classes have set a model for faculty members in the authors'
university in conducting similar courses.
