  New collimators are being produced at CERN in the framework of a large
particle accelerator upgrade project to protect beam lines against stray
particles. Their movable jaws hold low density absorbers with tight geometric
requirements, while being able to withstand direct proton beam impacts. Such
events induce considerable thermo-mechanical loads, leading to complex
structural responses, which make the numerical analysis challenging. Hence, an
experiment has been developed to validate the jaw design under representative
conditions and to acquire online results to enhance the numerical models. Two
jaws have been impacted by high-intensity proton beams in a dedicated facility
at CERN and have recreated the worst possible scenario in future operation. The
analysis of online results coupled to post-irradiation examinations have
demonstrated that the jaw response remains in the elastic domain. However, they
have also highlighted how sensitive the jaw geometry is to its mounting support
inside the collimator. Proton beam impacts, as well as handling activities, may
alter the jaw flatness tolerance value by $\pm$ 70 ${\mu}$m, whereas the
flatness tolerance requirement is 200 ${\mu}$m. In spite of having validated
the jaw design for this application, the study points out numerical limitations
caused by the difficulties in describing complex geometries and boundary
conditions with such unprecedented requirements.
