  An industrial indoor environment is harsh for wireless communications
compared to an office environment, because the prevalent metal easily causes
shadowing effects and affects the availability of an industrial wireless local
area network (IWLAN). On the one hand, it is costly, time-consuming, and
ineffective to perform trial-and-error manual deployment of wireless nodes. On
the other hand, the existing wireless planning tools only focus on office
environments such that it is hard to plan IWLANs due to the larger problem size
and the deployed IWLANs are vulnerable to prevalent shadowing effects in harsh
industrial indoor environments. To fill this gap, this paper proposes an
overdimensioning model and a genetic algorithm based over-dimensioning (GAOD)
algorithm for deploying large-scale robust IWLANs. As a progress beyond the
state-of-the-art wireless planning, two full coverage layers are created. The
second coverage layer serves as redundancy in case of shadowing. Meanwhile, the
deployment cost is reduced by minimizing the number of access points (APs); the
hard constraint of minimal inter-AP spatial paration avoids multiple APs
covering the same area to be simultaneously shadowed by the same obstacle. The
computation time and occupied memory are dedicatedly considered in the design
of GAOD for large-scale optimization. A greedy heuristic based
over-dimensioning (GHOD) algorithm and a random OD algorithm are taken as
benchmarks. In two vehicle manufacturers with a small and large indoor
environment, GAOD outperformed GHOD with up to 20% less APs, while GHOD
outputted up to 25% less APs than a random OD algorithm. Furthermore, the
effectiveness of this model and GAOD was experimentally validated with a real
deployment system.
