  Assembly of colloidal particles on fluid interfaces is a promising technique
for synthesizing two-dimensional micro-crystalline materials useful in fields
as diverse as biomedicine1, materials science2, mineral flotation3 and food
processing4. Current approaches rely on bulk emulsification methods, require
further chemical and thermal treatments, and are restrictive with respect to
the materials employed5-9. The development of methods that exploit the great
potential of interfacial assembly for producing tailored materials have been
hampered by the lack of understanding of the assembly process. Here we report a
microfluidic method that allows direct visualization and understanding of the
dynamics of colloidal crystal growth on curved interfaces. The crystals are
periodically ejected to form stable jammed shells, which we refer to as
colloidal armour. We propose that the energetic barriers to interfacial crystal
growth and organization can be overcome by targeted delivery of colloidal
particles through hydrodynamic flows. Our method allows an unprecedented degree
of control over armour composition, size and stability.
