  As a joint effort in the JLC/NLC research program, we have developed a new
type of damped detuned accelerator structure with optimized round-shaped
cavities (RDDS). This paper discusses some important R&D aspects of the first
structure in this series (RDDS1). The design aspects covered are the cell
design with sub-MHz precision, HOM detuning, coupling and damping technique and
wakefield simulation. The fabrication issues covered are ultra-precision cell
machining with micron accuracy, assembly and diffusion bonding technologies to
satisfactorily meet bookshelf, straightness and cell rotational alignment
requirements. The measurements described are the RF properties of single
cavities and complete accelerator section, as well as wakefields from the ASSET
tests at SLAC. Finally, future improvements are also discussed.
